Check out the Lost Media Wiki’s article on the original Bob the Builder pilot!!!
Bob the Builder is a British animated stop motion children's television series that was originated in the UK by Keith Chapman and originally ran from 1999 to 2011. Featuring the voices of Neil Morrissey, Rob Rackstraw, Kate Harbour and many more. The series was a huge success. After the original series ended, a reboot ran from 2015 to 2018. Another new Bob the Builder reboot series is yet to be announced.
However, In 1997, a pilot episode was made to pitch the series to HiT Entertainment.
Bob the Builder was created by British artist Keith Chapman in the late 1980s. He got the idea to create Scoop by looking at a JCB digger on a construction site. Soon afterwards all the other machines were created. He then realised the vehicles needed an owner and Bob was created. Eventually, Chapman brought the project to HiT Entertainment, who developed the plans into a series. HiT formed HOT Animation and used stop motion animation for the show. The pilot episode was filmed in 1997 and a development deal was acquired from the BBC. The pilot episode had one set and two characters - Bob and Scoop (known as "Digger" in the pilot).
The pilot starts with Bob early one morning exercising in the builders' yard with his vehicle friend named Digger. They notice the gutter is blocked so Bob climbs up the ladder to fix it - and falls off. Luckily for him, Digger manages to catch him- perish the thought if he hadn't.
For over 20 years the pilot would go unseen, as It was never aired on TV or released on any of the show’s DVD releases. According to the website, the pilot was about 90 seconds long, despite it really being 130 seconds long. According to Kevin Griffiths, the director of the pilot, "HIT International required Ealing Animations to produce a 90 second pilot for Bob the Builder to pitch the idea to MIP C.O.M. We had a tight schedule of three months. I could see the idea had a lot of potential, but the script was too long. The script was re-written and production started. The designs for Bob the Builder took some time to crack, but, once they too were finalized, the puppet was made in Bristol by a company called The Puppet Factory. The one vehicle featured was produced and engineered by John Wright, also based in Bristol. He was highly recommended and had done lots of work on the Wallace and Gromit films. The sets, props and animation were done in-house. We delivered the goods and HiT presented their proposal, which was swept up very quickly. "
A person talked to the former designer of Bob the Builder, Curtis Jobling, about this pilot and said these things: Bob had very red lips in the pilot, Curtis didn't design it, the pilot was produced in 1997 (1 year before the actual first episode, "Pilchard in a Pickle", was produced), the pilot wasn't very good and nearly got the show cancelled, and Jobling claims he owns a copy of the pilot, too.
On December 22, 2020, after being sent a copy by the producer, Richard Randolph, the pilot was uploaded to archive.org by kingmrharvey. and after 23 years the pilot finally saw the light of day.
Stuart Greenall voiced Digger in the pilot, though as he was redesigned as Scoop, Rob Rackstraw was cast as the character in the series UK dub, while Alan Marriott took the mantle for the show's US release in 2001. Neil Morrissey, however, retained the role of Bob from the pilot, and still held onto it when the series debuted.
Watch the full pilot here: https://archive.org/details/bob-the-builder-pilot-compressed